Friday, 10 October 2014

Yamaha YZF R125 top end removal






Yamaha YZF R125 top end barrel cylinder piston removal 

Removing the top end is easy the only thing to remember is how to set timing on rebuild which is not difficult .



Yamaha YZF R125 top end barrel cylinder piston removal

Remove the rocker cover bolts 

Yamaha YZF R125 top end barrel cylinder piston removal

this exposes the main cylinder head bolts

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Remove water pump see our post here on that 

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal


these 2 allen head bolts need to be removed as well 

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Here I am holding the flywheel bolt to undo the timing chain 
bolt .

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

below the timing chain tensioner is loosened and then  removed 

Yamaha YZF R125 top end barrel cylinder piston removal

you can now free the timing chain i hold it with string to avoid dropping it into
engine

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal


I have now removed the timing chain sprocket as I needed to 
and I am undoing the top cylinder head main bolts 

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal


pulling head free while controlling chain 

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

now remove chain guides 

Yamaha YZF R125 top end barrel cylinder piston removal

and prepare cylinder barrel for removal 

Yamaha YZF R125 top end barrel cylinder piston removal

again control chain while lifting of barrel 

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

Yamaha YZF R125 top end barrel cylinder piston removal

See R125 cylinder head removel refitting video here 



                 R125  Timing gear / cam gear and chain removel 
                                  and refitting video below 






Need new or used barrel / head  / pistons / timing chains etc etc










see more Yamaha YZF R125 blog posts 


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