Sunday, 28 June 2015

Yamaha YZF R125 No spark




Yamaha YZF R125 will not start no spark diagnostics


R125 will not start not sparking 


R125 Ignition system wiring diagram ( Spark )





Going to do a post on not sparking , as just come across this again on

a bike and id forgot everything

so had to go through all the tests again .

Id just like to say i am not really that good with electrics but i know

something test first , do not buy parts and read and learn as much as

you can  .


First off check all easy stuff .

So -

Fuses , Check all of them , make sure they are seated corrected

 actually pull them out clean contacts and refit spray contact cleaner

 in the terminals

Battery , make sure its fully charged remove from bike and recharge

do not just guess , and whilst doing this clean up the battery terminal

and the negative and positive wiring terminals .

Test battery at the negative and positive terminals

If you have a voltage meter you can do some basic tests.

When the engine has been off for at least 1-2 hours with ignition key

turned off,


100% Charged 12.60 to 12.8v

75% Charged 12.4v

50% Charged 12.1v

25% Charged 11.9v

0% Charged less than 11.8v


Connections and Connector blocks , go though all the connector

blocks take them apart spray contact cleaner inside then then put

them back together repeat this a few times on each connector as it

will clean the contacting surfaces .  If there are any home made

repairs or connections redo them , its sound like a lot of work but

i  have lost count of how many non running bikes i have bought 

and its been a faulty wiring connector.

Side Stand and Kill switch , fully confirm that these are working

 properly with a multimeter do not assume they are ok , do not buy

 any parts until you have tested these , ill do these tests on a post one

 day but they are simple , see the video below and the recommended

 book as well .

Generator test , tbh I am sure the bike would run with a faulty

 generator but probably not for long so I test this now , its an easy test and at the very least confirms it working or not , see our post on this here .

Pick up coil testing , this is what send a signal to the cdi to tell it when to generate spark signal , see out test for his here .


HT coil , Next i would test the ht coil , first id test the primary side

 for 12v whilst turning the bike over , if you have got 12v here then

 test the coil if you have not got 12v to primary side of coil , then

its likely to be ECU ( if its not wiring fault ) , if you have 12v to here

 great you just eliminated all the expensive stuff , test the HT coils

 primary and secondary sides read this post here.




CDI , if all else has failed try a known good CDI , but prior to fitting

make sure all is function properly on the bike it might of burned the old CDI out for a reason ,  ill do a CDI test post one day if i can
figure it out.


Rectifier regulator , You should have found the problem buy now

I have never got this far , now the rectifier only changes the output of

generator to DC to recharge battery and run lighting system so this

will have nothing to do with the ignition system , but some have told

me they changed this and they got a spark and seeing as all else has
failed !!  .

Oh someone pointed out i never mentioned the ignition switch , which is true , ive never come across this myself but it would be worth check continuity on the ignition switch .

Here is an Excellent video on NO spark fault finding watch it all !!












Yamaha YZF R125 will not start no spark diagnostics




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