Wednesday, 15 October 2014

Yamaha YZF R125 clutch rebuild




How the clutch works on a YZF R125



You should have photos and notes so rebuild in reverse of removal or use my photos .

Balance shaft gear timing marks 

Yamaha YZR R125 WR 125 timing marks setting timing

Yamaha YZF R125 clutch removal

Beware of this ball bearing for the clutch actuator pin 

Yamaha YZF R125 clutch removal

Yamaha YZF R125 clutch rebuild

Do not forget any washers / spacers 

Yamaha YZF R125 clutch rebuild


clutch basket first 

Yamaha YZF R125 clutch rebuild

spacers again 

Yamaha YZF R125 clutch rebuild

then in order the plates 

Yamaha YZF R125 clutch rebuild





Yamaha YZF R125 clutch rebuild



Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

now torque up the retaining bolt and fold over lock washer for safety 

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

Yamaha YZF R125 clutch rebuild

slowly wind each bolt a few turns at a time down to correct torque

Yamaha YZF R125 clutch rebuild


replace gasket and engine side cover 

Yamaha YZF R125 clutch rebuild


See this entire process in video below









 

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